Calibration / standardization These two terms have a broad
or narrow definition, depending on circumstances, and some sources use
them interchangably. Calibration connotes extensive or exacting
measurements, under specified conditions, to determine how closely the
output values of a measuring process or system compare to nationally or
internationally traceable standards of verified known value. Once this
measurement has been performed, any deviation from required performance
specifications may be corrected by adjustment, repair or replacement. Standardization
connotes a procedure for making limited routine measurements and
adjustments to the process or system in order to correct minor known
variations, such as those associated with changes in operating
environment or working materials. Calibrations are normally performed at
longer intervals (annual or semi-annual) set by instrument
manufacturers, official standardizing agencies, or operating
circumstances, while standardizations are typically done on a daily or
weekly basis. Not all simple systems or processes are readily
adjustable--for example, the contents of a liquid-in-glass thermometer.
In such a case the calibration would only involve determining the
thermometers true reading as opposed to its stated reading and
applying a correction factor, without the corresponding physical
adjustments normally associated with the calibration process. For
complex instrument systems used in modern oil analysis laboratories,
both manual and electronic calibrations and standardizations are
essential in maintaining acceptable performance.
Cam a rotating or sliding eccentric part which passes motion
to a roller or pin moving against its edge. Used to cyclically raise,
lower, or otherwise move a part a specific distance, such as the action
of a cam moving an engine's valves.
Capacity the measure of total content, production or output.
For example, the amount of heat a burned fuel will release, or amount of
contaminants a filter will hold before an excessive pressure drop is
caused.
Capillarity a property of a solid-liquid system manifested by
the tendency of the liquid in contact with the solid to rise above or
fall below the level of the surrounding liquid; this phenomenon is seen
in a smallbore (capillary) tube.
Capillary viscometer a viscometer in that the oil flows through
a capillary tube.
Carbon a non-metallic element, number 6 in the periodic
table, found in the native (uncombined) form as graphite or diamond.
Carbon is a constituent of all organic compounds including coal,
petroleum, asphalt, etc. It also occurs in combined form in many
inorganic substances; i.e., carbon dioxide, limestone, etc.
Carbon residue coked material remaining after an oil has been
exposed to high temperatures under controlled conditions.
Case drain filter a filter located in a line conducting fluid
from a pump or motor housing to reservoir.
Catalyst a substance which speeds a chemical action without
undergoing a chemical change itself during the process.
Catalytic converter an integral part of vehicle emission
control systems since 1975. Oxidizing converters remove hydrocarbons and
carbon monoxide (CO) from exhaust gases, while reducing converters
control nitrogen oxide (NOx) emissions. Both use noble metal (platinum,
palladium or rhodium) catalysts that can be "poisoned" by lead
compounds in the fuel or lubricant.
Catastrophic failure sudden, unexpected failure of a system.
Cavitation the formation and instantaneous collapse of
innumerable air or vapor pockets (or bubbles) in flowing liquids due to
the hydrodynamic generation of rapid and intense pressure changes. This
may result from the movement of a solid body, such as a propeller blade
or piston. Cavitation can also occur in a hydraulic system as a result
of low fluid levels that draw air into the system, producing tiny
bubbles that undergo explosive decompression at the pump outlet.
Cavitation damage the degradation of a solid body resulting
from its exposure to cavitation. This may include loss of material,
surface deformation or changes in properties or appearance.
Cellulose media a filter material made from plant fibers.
Because cellulose is a natural material, its fibers are rough in texture
and vary in size and shape. Compared to synthetic media, these
characteristics create a higher restriction to the flow of fluids.
Centipoise (cP) a standard reporting unit of absolute
viscosity. 1 centipoise = 0.01 poise.
Centistoke (cSt) a standard reporting unit of kinematic
viscosity. 1 centistoke = 0.01 stoke.
Centralized lubrication a system of lubrication in which a
metered amount of lubricant or lubricants for the bearing surfaces of a
machine or group of machines are supplied from a central location.
Centrifugal separator a separator that removes immiscible fluid
and solid contaminants that have a different specific gravity than the
fluid being purified by accelerating the fluid mechanically in a
circular path and using the radial acceleration component to isolate
these contaminants.
Cetane number (calculated) the cetane number of distillate
fuels as estimated from the API gravity and mid-boiling point by using a
formula. This estimate is used if a standard test engine is not
available, or if the sample is too small for an engine test.
Cetane improver a substance which, when added to a diesel fuel,
has the effect of increasing its cetane number. In this class are nitro
alkanes, nitrates, nitro carbonates, and peroxides.
Cetane index an approximation of cetane number based on API
gravity and mid-boiling point of a fuel.
Certificate of analysis list of laboratory test results that
the supplier affirms to be representative of the quality of a product
shipped to a particular customer.
Channeling the phenomenon observed among gear lubricants and
greases when they thicken, due to cold weather or other causes, to such
an extent that a groove is formed through which the part to be
lubricated moves without actually coming in full contact with the
lubricant.
Chip detector a magnetic plug fitted with open electrical
contacts. When one or more ferromagnetic particles are attracted to the
detector end and bridge the contacts, this completes an electrical
circuit and activates an indicator, thus notifying the operator that
this particle buildup has occurred. Often used in high-speed,
close-tolerance systems such as aviation turbine engines where any
release of larger iron alloy flakes or fragments is considered a serious
condition.
Chromatography a method of separation based on selective
adsorption. A solution of the substance is allowed to diffuse slowly
through a column of adsorbent, moved by a gas or solvent flow. Different
substances will pass with different speeds down the column and will
eventually be separated into zones whose content may be monitored by
various types of detectors. If the method is used for separation, the
column core can then be pushed out and the zones of material cut apart,
or the zones can be eluted by passing more solvent down the column and
collecting it in small fractions.
Gas chromatography is an analytical technique for separating
mixtures of volatile substances. The procedure consists of
introducing the mixture to be examined into the chromatographic
column and washing it down (eluting it) with an inert gas. The
column is packed with adsorbent materials that selectively retard
the components of the sample. A detector profiles the sample's
components, using the time each component took to reach the detector
and the intensity of the detector's response to each component.
Paper chromatography is a micromethod. A drop of the liquid
to be investigated is placed near one end of a strip of paper. This
end is immersed in solvent that travels down the paper and
distributes the materials present in the original drop selectively.
Comparison with known substances makes identfication possible. The
commonly used and extremely simple "blotter test" is a
long-established example of the principle of paper chromatography,
although it omits the solvent and standard comparison steps.
Partition chromatography involves the selective solution of
the desired material between two solvents. The final solvent,
usually water, is used to wet the solid material packed in the
column, and the first solvent containing the desired material is
poured into the column as described.
Circulating lubrication lubricating system that recirculates
fluid through a system after it has passed through the system and
returned to a central collection point.
Cleanable filter -- a filter element whose media allows
cleaning for reuse, using a suitable process to restore an acceptable
percentage of the filter's original contaminant capacity.
Clean room an enclosed area in which air quality factors
(such as particulate level, temperature, humidity, and pressure) are
controlled and maintained at specific levels by special facilities and
operating processes.
Cloud point -- the temperature at which paraffin waxes or other
solid substances begin to crystallize or separate from the solution,
imparting a cloudy appearance to the oil when chilled.
Coalescer -- a separator that divides a mixture or emulsion of
two immiscible liquids using the interfacial tension between the two
liquids and the difference in wetting of the two liquids on a particular
porous medium.
Coefficient of friction -- the number obtained by dividing the
friction force resisting motion between two bodies by the normal force
pressing the bodies together.
Cohesion molecular attraction that causes substances to
resist mechanical separation.
Cold cranking simulator (CCS) -- an intermediate shear rate
viscometer that predicts the ability of an oil to permit a satisfactory
engine cranking speed under cold conditions.
Collapse -- an inward structural failure. For example, filter
element failure due to abnormally high differential pressure.
Collapse pressure -- the minimum differential pressure that an
element is designed to withstand without permanent deformation.
Colloid a suspension of finely divided particles in a gas or
liquid which do not settle and are not easily filtered. A lubricating
grease is a colloidal system, in which metallic soaps or other
thickening agents are dispersed in, and give structure to, the liquid
lubricant.
Complex grease -- a lubricating grease thickened by a complex
soap consisting of a normal soap and a complexing agent.
Compound -- a distinct substance formed by the combination of
two or more elements in definite proportions by weight and possessing
physical and chemical properties different from those of the combining
elements.
Compounding -- the addition of fatty oils and similar materials
to lubricants to impart special properties. Lubricating oils to which
such materials have been added are known as compounded oils.
Compression -- the use of mechanical force and motion to
pressurize (apply force to) a gas or liquid. Examples of
pressure-creating devices are compressors, where the pressure of
a gas is raised, and pumps, which are more commonly associated
with liquids.
Compressibility -- the change in volume of a unit volume of a
fluid when subjected to a unit change of pressure.
Compression ratio -- in an internal combustion engine, the ratio
of the volume of combustion space at bottom dead center to that at top
dead center.
Consistency -- the degree to that a semisolid material such as
grease resists deformation. Sometimes used qualitatively to denote
viscosity of liquids.
Contaminant -- any foreign or unwanted substance that can have a
negative effect on system operation, life or reliability.
Contaminant capacity -- the weight of a specified artificial
contaminant entering a filter to produce a given differential pressure
across a filter at specified conditions. Used as an indication of
relative service life.
Contaminant failure -- any loss of performance due to the
presence of contamination. This process may occur gradually or rapidly,
depending on conditions.
Contaminant lock -- the binding or jam of a moving part caused
by solid contaminant accumulation between critical surfaces.
Contamination control -- a broad subject that applies to all
types of material systems (including both biological and engineering).
It is concerned with planning, organizing, managing, and implementing
all activities required to determine, achieve and maintain a specified
contamination level.
Coolant -- a fluid used to remove heat. This term has broad
application in any process which generates heat as a result of
frictional or combustion processes.
Copper strip corrosion -- a test that assesses a petroleum
products tendency to corrode pure copper.
Correlation -- two or more things so related that the presence
or amount of one corresponds to the presence or amount of another. For
example, the percentage of peaks in a used oil infrared spectrum which
match those in a new reference oil. A high correlation would imply the
oils match, a low correlation would imply mixing or degradation. Another
example would be the amount of dirt contamination within a system
correlated to the amount of abrasive wear on the internal parts.
Corrosion -- the decay and loss of a metal due to a chemical
reaction between the metal and its environment. It is a transformation
process in which the metal passes from its elemental form to a combined
(or compound) form.
Coupling -- a connecting assembly, as in a joining connector for
hoses or pipes.
Cracking -- the process whereby large molecules are broken down
by the application of heat and pressure to form smaller molecules.
Crown -- the top of the piston in an internal combustion engine
above the fire ring, exposed to direct flame impingement.
Cryogenics -- the branch of physics relating to the production
and effects of very low temperatures.
Cutting fluid -- any fluid that assists the cutting operation by
cooling or lubricating the cutting tool or the material being cut.
Cycle -- a single complete operation consisting of progressive
phases starting and ending at the neutral position.
Cyclic stress a stress whose magnitude fluctuates in a
regular pattern.
Cylinder -- a device that converts fluid power into linear
mechanical force and motion. It usually consists of a moveable element
such as a piston and piston rod, plunger rod, plunger or ram, operating
with in a cylindrical bore.